AL KHAFJI FIELD DEVELOPMENT PROJECT PHASE I – ON SHORE FACILITIES

Al-Khafji Joint Operations (KJO) awarded the contract to Athens-based Consolidated Contractors International Company (CCC) for the grass roots project Al-Khafji Field Development Plan, Phase-1, Onshore Facilities.

Tecnoconsult in consortium with CCC, is developed part of the project scope of work which included review of the FEED and development of the Basic Engineering provided, Detail Engineering and Procurement Assistance for the new facilities, as well as modifications to existing Onshore Facilities. Tecnoconsult personnel have participated in the Construction management, Testing and Commissioning and Start-up Assistance.

The facilities consist of the following five (5) main units:

1. Inlet Separator & Gas Reception
2. Gas Compression & Processing Facilities: LP Compressor, MP Compressor, Gas Lift Compression, Propane Compression, Gas Processing Unit
3. Flare System
4. Utilities & Offsite Units: Fuel Gas System, Instrument and Plant Air, N2 Generation System, Drinking/ Fresh Water System, Industrial Water System, Fire Water System, Diesel Oil Supply System, Hot Oil Supply System, Chemical Injection System, Power Supply System
5. Buildings and Others including Process Control System (PCS)

Plant Capacity: Oil: 300,000 BOPD
Gas: 120 MSCFD

BOROUGE 2 PROJECT

Borouge, a leading provider of innovative, value creating plastics solutions, awarded two contracts for Borouge 2, the major expansion project at the company’s production facilities in Ruwais, Abu Dhabi in the United Arab Emirates. 

The project represents an important step, which will triple Borouge’s annual production capacity to two million tonnes of polyolefins. The whole project includes the following facilities: an ethylene plant, an Olefin Conversion Unit and three new Borstar technology polyolefins units. The project also includes new building and utilities and off sites, marine jetty expansion and off-shore channel dredging.

Under the contract awarded for the construction of utilities and off-sites for the expansion project to Tecnicas Reunidas SA, Tecnoconsult, with an engineering joint team, developing Detail Engineering and Cost Estimates activities

REPLACEMENT OF 16" AND 10" GAS PIPELINE BAB AREA.

The Bab Plant, along with the Asab, Bu Hasa and Ruwais Plants, is one of GASCO's original plants. Commissioned in 1981, it has a single NGL extraction train processing 150 MMSCFD of associated gas collected from ADCO's operations in the neighboring oil field. The project’s scope is the FEED Engineering, which includes the replacement of the 16” & 10” pipelines from Bab Plant to Bab Compression Station (Compressor Suction) and Bab Compressor Station to Bab Gas Manifold respectively, location of new Scrapers Launcher/Receivers Station and all associated works.

FEED FOR REPLACEMENT OF EXISTING 10" UNDERGROUND PIPELINE IN BAB OIL AND GAS FIELD

The FEED Engineering include replacement the existing 10” underground pipeline for a new aboveground pipeline with length of 900 m with a metering skid inside Habshan fence by rerouted ADCO 18” crude oil pipeline

BU HASA FIRE PROTECTION SYSTEM

Bu Hasa was the first GASCO NGL Extraction Plant to be commissioned in 1981. It processes associated gas from the neighboring Bu Hasa oil field in the central desert (50 Kilometers from Habshan – Bab Gas Complex and 175 KM from Abu Dhabi city). The project’s scope includes the full run of the stress analysis, based on the temperature limits (from 13 deg C to 38 deg C) with final and firm recommendation for anchor/thrust blocks using the data and drawings included in Enclosed Report (Plant Fire Water Network, Lean Gas Fire Water Network and Fire Water Network of Buhasa Power Upgrade Project). Tecnoconsult has under its responsibility the design work and complete mapping of anchor/thrust blocks, including dimensions, to be provided as result of the new stress analysis.

SAUDI KAYAN PETROCHEMICAL COMPLEX - PHENOLIC FACILITIES.

Saudi Kayan Petrochemical Company (Saudi Kayan) awarded to Tecnicas Reunidas to construct a Phenolics Plant, to produce 240 kta of Bis-Phenol A. Tecnoconsult, with an engineering joint team, supports the execution of the project in the activities of detail engineering.

FLARE GAS RECOVERY PROJECT

CITGO’s Lake Charles will install facilities to minimize or eliminate emissions to meet the NSR Consent Decree that requires that no owner or operator shall burn fuel gas containing hydrogen sulfide (H2S) in excess of 230 mg/dscm or approximately 162 ppmv in any fuel gas combustion device used as emergency control device for quick and safe release of gases. Additionally, the NSR Consent Decree requires that any Coker II blowdown gases currently sent to the flare be fully recovered.

Tecnoconsult is contributing with a Engineering Joint Team to developed activities of the FEED of this project. The project’s scope is to install three (3) new Liquid Ring Compressor Systems; each system includes a Liquid Ring Compressor, three phase separator and Cooler (water circulation) heat exchanger. Additionally one (1) seal liquid system conditioner to provide water for the compressors seal system is installed; the system includes two hairpin heat exchangers and two centrifugal pumps (FGR System is provided by a vendor as SKID PACKAGE).

JADE PLATFORM WATER HANDLING UPGRADE PROJECT.

This project will increase water handling capacity and total liquids capacity at the Jade Platform in Equatorial Guinea Africa so that current oil production capacity may be maintained at 80 kbd, EXXON Mobil (Upstream). Tecnoconsult is participating in a joint team with Worley Parson to develop:

• Review and correction of PFD′s and P&ID′s.
• Hydraulic Calculations
• Developing a HYSYS model for water system treatment from JADE Platform
• Generating Process Documents such as: Lines list, Tie-ins list, Material Balance and Technical notes.
• Analysis for HP and LP Flare System
• Sizing relief valves, three and two phase separators and pumps

CCRL REFINERY EXPANSION PROJECT – SECTION V

Consumers Co-operative Refineries Limited “CCRL” Refinery in Regina, Saskatchewan, Canada will undergo the fifth phase of expansion to the Refinery Complex to achieve full conversion of the existing facilities gas oil streams from the Complex and will enable processing of additional purchased Synthetic Sweet Blend (SSB) Syncrude oil produced in Alberta. This expansion will include a new grass roots FCC Conversion Complex and associated Offsites.

The processing scheme includes prefractionation of the Syncrude to recover naphtha and distillate for further downstream processing and a heavy gas oil product which is used for FCC charge stock. The prefractionated gas oil is supplemented with hydrotreated gas oil from the existing refinery to provide the total feedstock for the FCCU.

COMPERJ - RIO DE JANEIRO PETROCHEMICAL COMPLEX (COMPERJ)

COMPERJ will be one of the largest industrial/petrochemical projects in the world. The initial phase involves the construction of a basic petrochemical unit. It will form the basis of the feedstock for 1.3 mtpa ethene, 880,000 tpa of propane, 600,000 tpa of benzene, 700,000 tpa paraxylene (PX) and 157,000 tpa of butadiene.

In addition, the complex is slated to produce 500,00 tpa of styrene, 600,000 tpa of ethylene glycol (EG), 800,00 tpa of polyethylene (PE), 850,000 tpa polypropylene (PP) and 500,000 tpa of purified terephthalic acid and 600,000tpa of polyethylene terephthalate (PET).

GAS SUPPLY EXPANSION PROJECT (GSEP)- (PRE FEED)

Objective is to increase the gas processing capacity of Escravos Gas Plant located in Escravos, Nigeria by 215 MMSCFD of rich gas, in order to deliver a total 530 MMSCFD of sales gas to the Escravos to Lagos Pipeline System, to comply with the government’s efforts to supply gas for domestic consumption and power generation.

The scope of the project includes the development of the Sonam Gas Field located offshore Escravos and build the onshore facilities within the existing Escravos Gas Plant boundaries consisting in a Slug Catcher Expansion / Addition, Bulk Dehydration with TEG, Gas Processing Train, JT Valve Rich Gas Dew Point Control, Condensate stabilization, Condensate storage and the Utilities packages associated. The project is to be development on at Chevron Nigeria Limited facilities.

SAKHALIN 1 FIELDS OIL AND GAS DEVELOPMENT - ARKUTUM-DAGUI TOPSIDES

The Arkutun-Dagi (A-D) field of the Sakhalin-1 Project is an oil and gas resource located East of the Chayvo field offshore Sakhalin Island-Russia. A Gravity based substructure (GBS) was selected as the most suitable substructure for an Arkutun-Dagi process. The GBS will support all required drilling and production topsides facilities, along with safety systems, quartering facilities, and utility systems as required. The topsides production facility will be designed to handle nominal production rates of 90 kBPD of oil, 125 kBPD of total fluids, and associated gas production, including 75 MSCFD of gas lift.

Tecnoconsult engineering joint team has been developing P&ID’s, UFD’s, line sizing, equipment sizing, system descriptions, drilling interfaces, GBS interfaces for the Utilities facilities, such as: seawater, fresh water, raw water, potable water, among others.

REFINERY AND PETROCHEMICAL COMPLEX OF ECUADORIAN PACIFIC

Tecnoconsult is performing the development Conceptual Design for the New Pacific Refinery in Ecuador for the Offsite, Industrial and Auxiliary Systems.

NEW ROLLING MILL PLANT

EBS is planning to construct a new rolling mill plant located in the neighborhoods of the population of Chaguaramas Municipality of the Guarico State, Venezuela. This project is consider priority to support the development of the infrastructure sector in Venezuela and Latin American, whose markets shows an increased demand of steel rails and products for the construction sector, specifically, housing, bridges, manufacturing industry and oil facilities.

Tecnoconsult is collaborating with the owners performing the Project Management activities. The plant will be design to produce a capacity of 750,000 tons metric annual, of rails and medium and heavy structural steel beams.

ZAPATO - MATA R OPERATIONS CENTER PROJECT

The development of the Zapato Mata R Operating Center is part of the PDVSA Anaco Gas Production Project, that will enable to replace the old infrastructure and operate modern installations that will guarantee the secure supply required by the Venezuelan population’s growing gas demand and, at the same time, contribute to the National Gasification Plan. Tecnoconsult is performing the Engineering, Procurement and Construction activities for the development of this new facility of separation and gas treatment. It will include the construction of the Operations Center, the Zapato Flow Station, and oil crude, gas, and water transfer lines. The compression facilities will include 9 turbo-compressor packages, four 60-psig and five 250-psig compression trains.